Square MEMS Rechargeable E-cigarette Module KCP9310A

This is a hybrid e-cigarette PCBA control module with a built-in battery based on the MEMS airflow sensor. It consists of two main parts: the battery, charging input interface, and the e-cigarette silicon microphone control module. The electronic components include an airflow sensor, intelligent processing module, control module, execution module, charging management module, and lithium-ion battery control module. It uses LED lights to simulate smoking status based on human inhalation action or detection.

Features:

  • Built-in 300mAh battery, ready to work by connecting the atomizer.
  • Utilizes MEMS airflow sensor for stable performance.
  • Three operational modes: charging mode, normal working mode, and power-saving mode.
  • In power-saving mode, the static current is less than 5μA.
  • Operating voltage range: 1V to 5.0V.
  • Supports wide voltage charging (5~6.0V).
  • Includes protection functions such as overheat (OTP), undervoltage (UVLO), short circuit (SCP), etc.
  • Multiple LED display functions.
  • Simple peripheral application circuit design with low cost.

Specifications

Specifications Symbol Condition Minimum Value Typical Maximum Value Unit
Operating Pressure P -150 -250 Pa
Output Load Rload 0.8 Ω
Operating Voltage Range Vdd 2.1 5.0 V
Static Current Iq 3 5 uA
Conductive Resistance of the Discharge Circuit RDS(ON) VDD=3.7V 70
LED Current from Terminal to Ground ILED 2.7V≤VDD≤4.1V 4.2 mA
Charging Current ICHARGE 2.7V≤VDD≤4.1V

VDD≤2.7V

550

70

mA

mA

Overtemperature Protection Threshold TSD While charging

When discharging

75

140

85

150

95

160

Performance Specifications

Performance Name Specifications and Descriptions
Suction Resistance Negative Pressure -200Pa±-50Pa, Full Inspection
Output Voltage (No Load) 3.6±0.1V, Full Inspection, Input Voltage ≥3.7V
Charging Current 550±50mA, Full Inspection
Static Current ≤5uA, Full Inspection
Indicator Light Color Red, Full Inspection
Normal Inhalation Gradual On/Off, Full Inspection
Output Voltage (Load of 1惟) 3.5±0.1V, Sampling Inspection, Input Voltage ≥3.9V
Power On 1 Flash, Sampling Inspection
Long-duration Inhalation Protection 10-second Protection, 2 Flashes, Sampling Inspection
Short Circuit Protection Steady On for 2 seconds, Sampling Inspection
Overcurrent Protection Steady On for 2 seconds when Output Current >8A, Sampling Inspection
Undervoltage Protection 10 Flashes when Voltage is 3.0V, Sampling Inspection
Charging Disconnection 3 Flashes, Sampling Inspection
Display During Charging Steady On, Sampling Inspection
Battery Fully Charged Display Off, Sampling Inspection

Features

  • Integrated Module Design: The PCBA and battery are tightly integrated into a single module. Unlike traditional batteries that require wire connections to the atomizer, the module simplifies the assembly process and reduces labor costs by allowing direct insertion of the atomizer and casing.
  • Automated Production: This modular design enables easier implementation of highly automated production processes, improving product quality and yield.
  • Professional Chip Design: Utilizing professional chip design, the LED indicator light is controlled by a PWM module to reflect the product’s operational status, enhancing user experience.
  • MEMS Airflow Sensor: The use of MEMS airflow sensor ensures stable suction resistance, reliable performance, and excellent resistance to oil, thereby increasing product reliability and lifespan.
  • Safety Module: The product incorporates a charging control circuit that supports various charging modes, including trickle charging, constant current charging, and constant voltage charging, providing excellent charging performance. Additionally, it includes battery protection features to safeguard battery health.
  • Protection Module: The product includes multiple protection modules, such as Undervoltage Lockout (UVLO), Overtemperature Protection (OTP), AT driver port overcurrent protection, Short Circuit Protection (SCP), and lithium battery protection module. These features enhance product safety and reliability, ensuring a secure user experience.

Hardware Architecture

KCP9310A Hardware Architecture
KCP9310A

Material Advantages

Material Name Characteristics

Electronic Cigarette ASIC Chip

In-house developed ASIC with powerful performance and high cost-effectiveness, widely used by major renowned brands
Electronic Cigarette MEMS Sensor In-house developed MEMS with multiple patented anti-logic designs, excellent performance, good resistance to oil and corrosion, enabling better utilization of product capabilities
Capacitive Battery In-house production of aluminum shell batteries, providing high safety, customizable dimensions and capacity. Internal resistance as low as 15mΩ, offering more competitive pricing compared to polymer batteries

Frequently Asked Questions

  • What is an e-cigarette module?

An e-cigarette module is one of the core components of an e-cigarette device. Our module (HCP) typically includes a capacitor-based battery, electronic control chip, circuit board, and other key components used to control and adjust the performance and functionality of the e-cigarette. The e-cigarette module is designed to be modular, making it easy to install into e-cigarette devices and greatly simplifying the assembly process.

  • How is the microphone battery of an e-cigarette soldered?

Traditionally, soldering is required to connect the battery, atomizer, and microphone of an e-cigarette. However, our module comes with a built-in battery, allowing for direct connection of the atomizer to the casing using a top pin. This simplifies the assembly process and reduces labor costs.

  • How does the microphone of an e-cigarette work with the chip?

The microphone (mouthpiece) of an e-cigarette typically works in conjunction with the chip to control and monitor the smoking operation. The simplified steps are as follows: inhalation detection – chip response – temperature control – current control – LED indication – battery management.


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