Circular MEMS Rechargeable Electronic Cigarette Module KCP9317AS

This electronic cigarette PCBA solution adopts a built-in battery hybrid e-cigarette control module based on the MEMS airflow sensor. Its main components include the battery, charging input interface, and e-cigarette silicon microphone control module. The electronic components include the airflow sensor, intelligent processing module, control module, execution module, charging management module, and lithium-ion battery control module, allowing the simulation of smoking actions or detection conditions through LED lights.

  • It has a built-in battery capacity of 400mAh, ready to work by connecting the atomizer.
  • Utilizes MEMS airflow sensor to ensure performance stability.
  • Integrates three operating modes: charging mode, normal working mode, and power-saving mode. In power-saving mode, the static current is below 5μA.
  • Supports a wide range of operating voltages from 1V to 0V.
  • Accepts charging within a wide voltage range (5~6.0V).
  • Incorporates multiple protection functions, including overheat (OTP), undervoltage (UVLO), short circuit (SCP), etc.
  • Provides various LED display functions to meet different user needs.
  • The peripheral application circuit design is simple and cost-effective.

Specifications

Specifications Symbol Condition Minimum Value Typical Maximum Value Unit
Quiescent Current Iq power saving mode 2 5 uA
Low voltage detection value Vuvlo 3.0 3.1 3.2 V
Switch on-resistance Rdson VDD=3.5V 80
Constant voltage output voltage VAT No load 3.6 V
Output overload RLOAD 0.8 1 1.2 Ω
Overcurrent protection value Iocp 3.9 A
Overheating protection threshold Tsd 140 150 160
LED output current ILED 4.2 mA

Performance Specifications

Performance Name Specifications and Descriptions
Suction Resistance Negative Pressure -200Pa±-50Pa, Full Inspection
Output Voltage (No Load) 3.6±0.1V, Full Inspection, Input Voltage ≥3.7V
Charging Current 550±50mA, Full Inspection
Static Current ≤5uA, Full Inspection
Indicator Light Color Red, Full Inspection
Normal Inhalation Gradual On/Off, Full Inspection
Output Voltage (Load of 1惟) 3.5±0.1V, Sampling Inspection, Input Voltage ≥3.9V
Power On 1 Flash, Sampling Inspection
Long-duration Inhalation Protection 10-second Protection, 2 Flashes, Sampling Inspection
Short Circuit Protection Steady On for 2 seconds, Sampling Inspection
Overcurrent Protection Steady On for 2 seconds when Output Current >8A, Sampling Inspection
Undervoltage Protection 10 Flashes when Voltage is 3.0V, Sampling Inspection
Charging Disconnection 3 Flashes, Sampling Inspection
Display During Charging Steady On, Sampling Inspection
Battery Fully Charged Display Off, Sampling Inspection

Features

  • Integrated Modular Design: The PCBA and battery are tightly integrated into a single module. Instead of soldering connections between the battery and atomizer, it now employs a direct insertion method for the atomizer and casing, simplifying the assembly process and reducing labor costs.
    Advantages of Automated Production: This integrated modular design facilitates easier implementation of highly automated production processes, thereby enhancing product quality and manufacturing yield.
  • MEMS Airflow Sensor: Utilizes a MEMS airflow sensor to ensure stable suction resistance and reliable performance. Additionally, it possesses excellent oil resistance, further improving product reliability and lifespan.
    Professional Chip Design: Incorporates a professional chip design that controls the LED indicator light using a PWM module to reflect the product’s operational status, thereby enhancing the user experience.
  • Built-in Safety Module: The product integrates a charging control circuit that supports multiple charging modes, including trickle, constant current, and constant voltage charging, providing excellent charging performance. Furthermore, it is equipped with battery protection functions to ensure the battery’s health.
  • Comprehensive Protection Module: The product incorporates multiple protection modules, including under-voltage lockout (UVLO), over-temperature protection (OTP), overcurrent protection for the AT drive port, short-circuit protection (SCP), and lithium battery protection module. These features enhance product safety and reliability, ensuring a positive user experience.

Hardware Architecture

KCP9317AS Hardware Architecture
KCP9317AS

Material Advantages

 

Material Name Characteristics

Electronic Cigarette ASIC Chip

In-house developed ASIC with powerful performance and high cost-effectiveness, widely used by major renowned brands
Electronic Cigarette MEMS Sensor In-house developed MEMS with multiple patented anti-logic designs, excellent performance, good resistance to oil and corrosion, enabling better utilization of product capabilities
Capacitive Battery In-house production of aluminum shell batteries, providing high safety, customizable dimensions and capacity. Internal resistance as low as 15mΩ, offering more competitive pricing compared to polymer batteries

Frequently Asked Questions

  • What should I do if e-cigarette chip leaks e-liquid?

E-liquid leakage (liquid ingress) into the e-cigarette chip can have negative impacts on device performance and user experience. It is recommended to check the e-liquid container, avoid overfilling, maintain cleanliness, replace the atomizer, adhere to temperature requirements, and use high-quality e-liquids to address this issue.

  • How do I disassemble and replace the chip in a rechargeable e-cigarette?

Disassembling and replacing the chip in an e-cigarette typically requires professional skills and tools, as it involves the internal components and circuitry of the e-cigarette device. If you lack experience or familiarity with the construction of e-cigarette devices, it is advised not to attempt disassembling and replacing the chip on your own, as it can potentially damage the device and pose safety risks.


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