Vape PCBA SOLUTIONS

Electronic Cigarette PCBA Solution Provider

E-cigarette Chip | E-cigarette Microphone | E-cigarette Control Board

Disposable e-cigarette applications

KOOM provides disposable electronic IC solutions (including disposable electronic cigarette chips, disposable e-cigarette microphones and disposable vape control boards, etc.). It is environmentally friendly and recyclable, has a more compact and economical design, and can restore the smoke experience to a higher degree.

Pod System electronic cigarette application

KOOM provides reloadable e-cigarette solutions (including reloadable e-cigarette capsules, reloadable e-cigarette chips, reloadable e-cigarette control boards, etc.). It is characterized by higher sensing sensitivity, safety, reliability and durability, aiming to create a better smoking effect.

E-cigarette Industry Solution

Against the backdrop of global tobacco control, the electronic cigarette industry has shown tremendous potential. As of 2022, the market size of electronic cigarettes in China has reached nearly 13.95 billion yuan, with a year-on-year growth of 22.8%. Currently, 90% of global electronic cigarette production is still located in Shenzhen, China. This industry is widely embraced by smokers worldwide, particularly young consumers, due to its healthy, stylish, and personalized image.

KOOM, as a professional electronic cigarette PCBA design and development company, has successfully completed the independent research and development of core components for electronic cigarette products. These components include ASIC chips, silicone microphone sensors, various disposable/refillable/MCU and ASIC-based electronic cigarette PCBA solutions, as well as electronic cigarette solution boards and HCP (Hybrid Capacitor Pack) battery modules. These products have begun to be supplied in batches to regions such as Beijing, Shanghai, Yantai, Zhejiang, Hong Kong, Macao, Taiwan, and Southeast Asia.

As a professional electronic cigarette PCBA manufacturer, KOOM provides comprehensive electronic cigarette solutions, including the production of electronic cigarette PCBA circuit boards, research and development of MEMS electronic cigarette mouthpieces, design of rechargeable electronic cigarette modules, and assembly of HCP capacitor battery modules. KOOM is committed to providing customers with a brand-new electronic cigarette production experience through comprehensive quality, service, innovation, cost advantages, and a complete supply chain service model.

As a professional electronic cigarette PCBA design and development company, we have a deep understanding of the needs and pain points of electronic cigarette users. Our primary focus is to address the issues users encounter when using electronic cigarette products, and we employ a range of strategies to solve these problems.

Firstly, we prioritize user experience. We carefully consider and plan the process of using electronic cigarette products, breaking down complex tasks into simpler subtasks. For example, we take into account that users may need to refill e-liquid, replace batteries, or clean the device. Our designs simplify these steps, enabling users to complete them easily.

Secondly, we employ the strategy of giving GPTs sufficient time to “think”. We recognize that designing high-quality electronic cigarette PCBA requires thorough research and testing. Therefore, we allocate ample time for GPTs to simulate, analyze, and optimize the design, ensuring the stability and optimal performance of the product.

Lastly, we provide practical examples. For instance, we can design and provide an electronic cigarette PCBA with intelligent control features, allowing users to easily adjust the power, temperature, or other parameters of the electronic cigarette. We can also offer reliable battery management solutions to prolong battery life and reduce the frequency of battery replacement for users.

In summary, as a professional electronic cigarette PCBA design and development company, we focus on user needs and pain points. Through step-by-step thinking and task decomposition strategies, we provide simplified operations, high quality, and innovative solutions for users.

Encountering the Following Issues?

  • Short development time in the industry
  • Insufficient supply chain integration capability
  • Lack of core component research and development capability
  • Research and development model is susceptible to imitation
  • Dependence on traditional manual assembly
  • Low level of automation in production
  • Poor consistency in electronic cigarette flavor
  • Prone to malfunction or self-ignition

Vape PCBA Solution Application

Disposable e-cigarette applications

Disposable e-cigarette applications

Disposable electronic cigarettes are divided into two types: rechargeable and non-rechargeable. 

They do not require refueling and can be discarded after use. These electronic cigarettes are designed to be compact and portable, producing a strong throat hit and fully restoring the flavors in the e-liquid to achieve an authentic smoking sensation, without the need to replace the cartridge.

Pod System electronic cigarette application

Pod System electronic cigarette application

Pod-based electronic cigarettes consist of three main components: the pod cartridge, the sensor control module, and the battery. 

They are designed with a trendy and fashionable appeal, especially with a variety of stylish and colorful pod sticks and cartridges. These devices utilize rechargeable lithium batteries to generate electrical current, which vaporizes the e-liquid inside the pod cartridge. The pod sticks can be recharged and reused.

E-cigarette Technical Advantages

Compatibility improvements

Compatibility Improvements

Ensure compatibility between the electronic cigarette control board and peripheral components for optimal functionality. Facilitate higher levels of automation in end-product manufacturing, resolving consistency issues and improving yield rates.

Production automation

Production Automation

Adopt surface mount technology (SMT) for one-time component placement, enhancing production efficiency, eliminating human errors, reducing defect rates, and ensuring excellent performance consistency and stability.

Quality improvement

Quality Improvement

Exhibit high consistency and stability to ensure product quality and reliability. Compared to traditional electret microphones, they require higher standards in bias circuit and amplification circuit design, eliminating performance variations among different batches.

Production costs saving

Production Costs Saving

Package integration of electronic cigarette chips and PCB boards reduces the number of required parts and assembly steps, lowering labor costs and losses in production. This optimization design improves production efficiency, saving time and resources.

Full customization

Full Set of Customization

Possess strong R&D capabilities to offer both available alternatives and fully customized solutions for electronic cigarette products, including components, accessories, and complete assemblies. This meets the personalized requirements of different customers.

What Services Do We Provide?

PCBA Development

Carefully select the most suitable performance and cost solutions based on customer requirements, completing a series of comprehensive processes including schematic design, PCB layout, board assembly and testing, PCBA acceptance, and summary reports.

Appearance Design

Capture various design inspirations, sketches, hand models, or textual descriptions from customers, maximizing the recreation of their envisioned appearance and adding visual innovations for better market acceptance.

Personalized Customization

Referencing customer samples or panel drawings, plan various parameters and special features to meet personalized customization requirements. Also provide Original Design Manufacturer (ODM) production, customized system UI interfaces, and more.

Proofing Support

Based on customer-provided drawings and requirements, complete sample component procurement, sample prototyping, and sample testing within 7 working days, delivering them to customers for testing and evaluation.

Technical Support

Provide professional technical consultation and direct support services, covering development design, sample testing, system maintenance, and more, to shorten product development cycles and reduce customer operating costs.

Supply Chain Support

Utilize a well-established supply chain system to offer customers comprehensive PCBA solutions, battery solutions, and module solutions, significantly improving assembly efficiency and enabling fast delivery.

FAQs

KOOM’s electronic cigarette PCBA solution features small size design, low power consumption, sensitive temperature control, efficient power management, precise nicotine release, stable safety, reverse airflow performance, and environmentally friendly design.

KOOM’s electronic cigarette mouthpiece utilizes ASIC chips developed and produced by its parent company, HuaXinBang. These chips enable functions such as heating control, smoking detection, power management, LED indication, communication, and nicotine release.

KOOM employs various methods to control the quality of its electronic cigarette solution, ensuring that it meets standards and user expectations. These methods include material selection and supply chain management, manufacturing process control, quality inspection and testing, product certification and compliance, user feedback, and continuous improvement.

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